Zahner Headquarters

The North Dock Expansion at the Zahner Campus

Designed by  Crawford Architects , the Zahner Headquarters façade features undulating ZEPPS assemblies. ZEPPS, the Zahner process used to create custom curving surfaces, are used in projects around the world. Typically, ZEPPS assemblies consist of structural aluminum fins and ribs which are then clad in stainless steel, zinc, or any other building skin material.

The design of the Zahner Headquarters, however, was inspired from examining the ZEPPS understructure; the assemblies were intentionally left exposed, revealing the beauty of the engineering behind what is usually covered over. Zahner engineered and produced the exterior façade, naming it ‘Cloud Wall,’ and subsequently developed an app for designers to easily create similar custom façade iterations online.

The billowing curtain wall features glass inset between each fin. Part of the Inverted Seam system, Zahner developed a patented Drop & Lock method for engineering and installing panelized dry-set glass. Installation is quick and easy via male and female connections.

With a nearly 40-foot high ceiling 10,000-square feet of added space, the expansion allows Union Sheet Metal Workers to easily fabricate large-scale ZEPPS and other assemblies.

Expansion nears completion

Learn more about the Zahner Headquarters Expansion

• Green Building & Design Magazine Crawford Architects June 2012.
• Architect Magazine  Zahner Cloud Wall September 2011.
• Archdaily Zahner Factory Expansion September 2011.
• Zahner Product: GlassFin™ Curtainwall
• Zahner Product: Drop & Lock™ Metal Panel Systems