Robot-Applied Precision Patina
Precision Patina combines Zahner’s expertise in patination with the precise control of robotics.
Precision Patina combines Zahner’s expertise in patination with the precise control of robotics.
Design is hard… especially when it isn’t clear what fabrication methods are possible, which materials are available, and what things cost. During the concept phase of a project sub-contractors, and fabricators aren’t present to provide feasibility critiques and design recommendations. You can either pursue something known/trusted or roll the dice on something new. At this point decisions can lead to design proposals which run counter to manufacturing best practices- blowing budgets and frustrating project teams.
The CNC punch press is an architect’s dream tool. It can accurately cut, punch, mark, form, slice, texturize, and roll a variety of sheet metal materials without expensive tooling – a literal Swiss Army Knife of digital fabrication.
Louver Surface is a product prototype for a new category of perforated metal panel. A Louver Surface panel is a metal sheet, laser cut to produce an array of metal tabs and louvers. Once cut, the louvers can be robotically bent to produce custom transparency, articulation, and open-air values.
Summer 2018 was very productive for the Zahner R+D team with two interns joining from opposite ends of the United States. Burcin Nalinci, a Cal Poly/Sci Arc graduate and Michelle Menkiti, an MIT undergraduate, interned between our R+D and Advanced Manufacturing Departments. Their projects,Robot Assisted Welding and Moving Metal, tackled the complexities of manufacturing within the context of mass customization.