Residential | Zahner

Hendrix Private Residences

Jan Hendrix Residential Art Installations

In 2010, Zahner worked with artist Jan Hendrix to craft a series of white painted aluminum screens for private residences. These aluminum screens typify Hendrix’s artistry, which can now be seen around the world. This work provides an early example of the collaborative work done with the two firms.

Multiple plates with custom tracery are cut into the aluminum. Jan Hendrix’s studio provided drawings to the Zahner team, and the aluminum artworks were then water-jet cut and fabricated with simple mounting systems. The artworks were then shipped and installed by local teams in Manhattan. These artworks represent a few of the many Hendrix Studio collaborations with Zahner. These include: Art Wall at Doha, the Hendrix Mexico Sculpture, and Patio de las Jacarandas, and many more.

Related Project

Patio de las Jacarandas

Patio de Las Jacarandas is a Jan Hendrix and Hendrix Studio-designed work of public art in Aguascalientes, Mexico. The project's metal canopy was developed and fabricated by Zahner in water-jet cut aluminum.

Installers place the large aluminum artwork by Jan Hendrix.

Detail of the waterjet-cut plate aluminum by Jan Hendrix.

Jan Hendrix designed artwork and feature wall.

Interior installation of the metal feature wall, completed in New York City.

Side detail shows the dramatic thickness of the aluminum plates.

Two layers of water-jet cut and painted aluminum plates.

Aluminum perforated plates are photographed before being shipped to New York City.

Gaines Residence

December 26, 2016/in Exterior Architecture, Interior Architecture Renovation, Residential, Urban Design Columbia--Missouri J.E. Cundiff Black, Silver M 2001 /by cmorris

Gaines Residence in Columbia, Missouri

The Gaines Residence is a unique home design and renovation in Columbia Missouri which features Zahner metalwork throughout its interior and exterior. Designed by architect J.E. Cundiff, the residence uses two custom stainless steel surfaces: a hand-polished abrasive polish on stainless steel, and a black interference stainless steel with mirror polish. The mirror polish on the stainless steel is the highest polish available for stainless steel, a #9 polish.

Each of these custom surfaces are used sparingly and in alteration to provide elegant accents the the residence. Zahner was hired to provide each of these stainless steel fabricated elements, as well as the custom railing, tree grates, and interior metalwork and various metal scopes within the residence.

Rear porch of the Gaines Residence in Columbia, Missouri.

Black mirror interference stainless steel clads both the interior and exterior of the Gaines Residence

The residence is framed through stainless steel buttresses of each of thew two finishes. These views which frame the north and east profiles of the home.

The building started off as a renovation, but the design transformation was fairly radical. The living and dining rooms open up to the front terrace with redbud trees which rise through custom, stainless-steel tree grates.

“By the time we were done, there was one wall of the original main floor left… At first glance the structure appears to give a nod to Phillip Johnson, while experiencing the home suggests possibly more influence from Arthur C. Clarke,”
— Architect J.E. Cundiff discussing the Gaines Residence

Although technically a renovation, much of the original building was replaced. The project is majority new construction in innovative materials and custom fabrication. Expansive views of the surrounding forestry were created by using large glass, butt-glazed corners in many areas of the house.

Details of the Handrails for Gaines Residence

Custom tree gate planter for the tree surrounds at Gaines Residence

Architect's drawings of the Gaines Residence show north and east elevation

Detail of the custom guardrails for Gaines Residence

Custom metal and glass table for the Gaines Residence

15 Renwick

October 11, 2016/in Exterior Architecture Residential New York City ODA-Architecture Brown, Orange, Red M 2015 /by cmorris

15 Renwick Residential Development in Manhattan

Zahner provided exterior copper panels pre-patinated with a Dirty Penny finish.

15 Renwick is a 31-unit building, designed by ODA-Architecture, featuring a unique mix of 2- and 3-bedroom residences, three townhomes with private yards and four penthouse duplexes.

65 East Goethe

August 15, 2016/in Exterior Architecture Historic, Residential Chicago--Illinois Lucien Lagrange Blue-grey, Grey M 2002 /by cmorris

65 East Goethe Street in Chicago, Illinois

65 E. Goethe Street was designed by Lucien Lagrange and features custom roof, facade, and window coverings by Zahner. Completed in 2002, the project required traditional building methods to match the architectural aesthetic.

The design reflects the architectural style of the Second French Empire, fitting for a building set in the heart of Chicago’s Gold Coast. Both roof and wall paneling systems were fabricated and installed using traditional standing seam roof practices.

The exterior cladding of the new luxury residences in Chicago by architects at Lucien Lagrange was produced by Zahner. The standing seam room wall panel design was clad with preweathered zinc, and features a wide range of historic architectural features.

Related Surface

Zinc

*Although we do not offer supply only sheets for unpatinated zinc, we are happy to custom fabricate based upon your project’s needs. We selectively partner with vendors offering the highest quality materials available in many sizes and thicknesses. Please call for details.

65 East Goethe Street in Chicago, Illinois.

400 Fifth Avenue

August 15, 2016/in Exterior Architecture Residential New York City Gwathmey Siegel Silver L 2010 /by cmorris

400 Fifth avenue: Langham Place, New York City

A stainless steel crown, engineered and fabricated by Zahner, sits atop the 650’ high-rise. Angel Hair, the Zahner developed glare reducing surface texture, was applied to each panel along with custom bumps. Langham Place, originally the Setai Hotel, was designed by Gwathmey Siegel in tandem with Schuman, Lichtenstein, Claman & Efron.

The project used a Design Assist process to explore the client’s design and find ways to reduce costs in the field. This process led to a reduction in field time by creating the parts using ZEPPS, the Zahner method of fabricating and installing complex forms. Assemblies are engineered in pre-fabricated sections, resulting in more efficient field installation and lowered cost for the client.

ZEPPS was used to translate the architect’s design into shippable parts. Zahner engineers methodically planned each shipment to ensure optimization. Like pieces in a puzzle, Zahner engineers fit each crate to maximize the allowed space in each semi-truck load. Similarly, installation was methodically pre-planned using the digital model. The massive panel assemblies were lifted into place and secured to the primary structure using a small number of cold-connections.

Architect's rendering of the high-rise design, a crown adornment of massive scale.

Preassembled ZEPPS megapanels can be seen at Zahner HQ in Kansas City prior to crating and shipment to New York City.

40 Bond Street

August 15, 2016/in Exterior Architecture Residential New York City Handel Architects, Herzog & de Meuron Brown, Green M 2007 /by cmorris

40 Bond Street in New York City

Designed by Herzog & de Meuron with Handel Architects, 40 Bond Street is an Ian Schrager luxury residence located in the NoHo District of Manhattan. Zahner provided the building’s cladding in pre-patinated copper and mirror polish stainless steel.

The building is the first residential project in the United States designed by Swiss architects Herzog & de Meuron. The residence is also the firm’s first building in New York City. The copper and stainless steel were formed as bell-shapes which adorn the facade of the building. The reflective stainless steel sits behind a layer of cast glass, creating an intriguing light effect behind the facade’s glass exterior.

Since its completion in 2007, the building 40 Bond Street has become an important architectural icon in New York City. The building has influenced the current generation of architectural developments, influencing the design of luxury residences across the city.

PHOTO © A. ZAHNER COMPANY.

PHOTO © A. ZAHNER COMPANY.

PHOTO © A. ZAHNER COMPANY.

Viewed from certain angles, the curved glass reflects the stainless steel underneath, making them nearly as reflective as chrome. From other points of view, the glass reads simply as glass, which, because of its unconventional application, is enough to stop passersby in their tracks. “We wanted the building to look like it was shrink-wrapped in glass,” according to Ashesh Saheba of Handel Architects in an interview in Metals in Construction.

The elevation of the rear facade the facade of the front. However, instead of the stainless steel and glass, the north facade uses blackened copper. The custom copper rear facade matches the bell-shaped mullion shapes of the glass front.

Over the decades, copper will slowly evolve, developing a green patina, a protective oxidization layer which hardens on the surface. In this sense, the building will eventually come to match the tonality of the front facade, unifying aesthetics over the years.

PATINATED COPPER ON THE 40 BOND STREET'S NORTH ELEVATION.

PHOTO © A. ZAHNER COMPANY.

Patinated copper on the building's north elevation.

PHOTO © A. ZAHNER COMPANY.

18.36.54

August 15, 2016/in Exterior Architecture Residential New Milford--Connecticut Studio Libeskind /by cmorris

Studio Daniel Libeskind’s First Private Residence

Designed by Studio Daniel Libeskind for a private client, 18.36.54 is clad in bronze interference-coated stainless steel. Design-engineered, fabricated, and installed by Zahner, the building skin is mirror finished to reflect the natural surroundings.

Combined with the complex angles of the home’s overall design, the finish exhibits a sense of visual unpredictability, changing with the landscape and lighting in unexpected ways.

“

The living space of this Connecticut residence is formed by a spiraling ribbon of 18 planes, defined by 36 points connected by 54 lines. This pure and dynamic architectural form generates distinctive interior spaces while dramatically framing both near and distant landscape scenes.

Daniel LibeskindArchitect.atcategory

Detail of the Private Residence in Connecticut designed by Studio Daniel Libeskind.

Related Surface

Interference Stainless Steel

Light Interference Coatings (LIC) on stainless steel provide a broad range of color which changes in various lights. From a deep blacks to bold bright colors, the light interference process brings a whole spectrum to stainless steel. The fine coating adds an aesthetic layer to the metal without sacrificing the innate high-performance qualities of stainless steel.

Overhead view of the Connecticut residence, designed by Studio Daniel Libeskind.

The metal skin wraps the roof of the residence.

Zahner Field Operator stands in front of the Residence in Connecticut designed by Studio Daniel Libeskind.

Waipolu Gallery

August 15, 2016/in Exterior Architecture, Interior Architecture, Landscape Architecture Museum, Residential Hawaii, Oahu--Hawaii Bohlin Cywinski Jackson Blue, Brown, Indigo, Red M 2009 /by cmorris

Waipolu Gallery and Studio

The Waipolu Gallery, located on the Hawaiian island of Oahu, was designed by Peter Bohlin of Bohlin Cywinski Jackson (BCJ). Built to house a privately-owned collection of post-World War II painting and sculpture, the structure offers a stunning setting for appreciating art.

Zahner fabricated the custom façade finished in Dirty Penny copper. The patinated surface will continue to evolve over time, much like the aging of the sculptures displayed within.

In 2010, Waipolu Gallery received the North American Copper in Architecture award in addition to several design awards for the work of BCJ architects.

Detail of the custom patina on copper panels for the Waipolu Gallery.

Panoramic photo of the Waipolu Gallery and Studio during construction

“The biggest challenge was to make this a great place – to be brilliant to the art for this client, in this place. I thrive on the challenge and the opportunity to make a great building and an extraordinary place. One of the great pleasures in architecture is to be able to reflect people with places and then — how to make things – how to shape them.”
— Peter Bohlin

The gallery’s proximity to the Pacific Ocean to the south and Diamond Head to the northeast afford views from the building itself, shown above (during construction).

Detail of the copper window framing for Waipolu Gallery during construction

Photo of the Waipolu Gallery facade during construction

Detail of the interior metalwork, fabricated by Zahner for the Waipolu Gallery.

“Malleability of the material was important due to the fact that the installation was occurring at a great distance from the fabrication shop and some shaping in the field was necessary,” said the project architect, Campie Ellis. “We also liked the idea that the building’s coloring would change over time, creating an evolving work or sculpture.”

Silver Towers

August 15, 2016/in Exterior Architecture, Landscape Architecture Highrise, Residential New York City James Carpenter Design Associates Silver L /by cmorris

Silver Towers Courtyard Trellis in New York

Silver Towers is a development in New York City which features Zahner manufactured perforated metal and glass systems. The courtyard, plinth and rooftop terrace design by James Carpenter Design Associates, brings an artistic approach to both the facade as well as the landscape for the residential project.

Between the two high-rise towers is a six floor plinth, the interior courtyard of which features a 75 foot light wall. Various metal and glass light fixtures which feature the artist’s pattern.

Zahner was hired by the architect to design, engineer, and fabricate these metal and glass systems. Each of the fixtures features a perforated metal floral pattern designed by the architect, contained within a glass and stainless steel lightbox.

Also known as River Place II, the project features two 57 floor twin towers and is located in the Hell’s Kitchen neighborhood of Manhattan Island. The project was developed by Larry Silverstein and completed in 2009.

Perforated panels on Hope Tower at UNMC at dusk.

Related Project

Hope Tower at UNMC

The tower serves provides a beacon for students, serving as both a navigational tool and an artistic centerpiece. Zahner provided the ti-coated stainless steel panels, perforated and prepped for installation onto the architect's engineered frame. These panels were engineered and produced at Zahner at the Kansas City plant.

Silver Towers light fixtures and metalwork.

Silver Towers Mockup at the Zahner shop.

Silver Towers Mockup with lighting system

Above is a photograph of the towers during the day. Zahner produced some metalwork at the building’s top, similar in pattern and effect to those in the building’s courtyard. This rooftop courtyard has not yet been photographed.

Silver Towers is the first project that Zahner has provided metalwork for James Carpenter Design Associates. Recently, Zahner also completed a spiraling 120 foot tower in Nebraska for the architectural firm.

Gulf Islands

August 15, 2016/in Exterior Architecture, Interior Architecture Residential Vancouver BC AA Robins Brown, Orange, Red M 2012 /by cmorris

Gulf Islands Residence, Pacific Northwest

With jutting lines of burnt umber flying across the horizon, this remote single-family house is situated in rocky southern shores of the Pacific Ocean near Vancouver, British Colombia. Tony Robins of AA Robins Architect took on this 6,500 sq ft cladded challenge as lead architect and gave this hidden gem a contemporary style reminiscent of the modern sculptor Alexander Calder.

The exterior and interior cladding of the home is done primarily with A. Zahner Company’s trademarked patina, Solanum Steel weathering steel. This pre-weathered steel surface provides a vibrant and warm color to complement the surrounding blue ocean and sky. Comparative to raw weathering steel, Solanum Steel offers a stable surface which reduces runoff from the natural patina on its surface.

Related Surface

Protected: Solanum Steel™

Solanum Steel is a pre-oxidized weathering steel (Corten) surface developed by Zahner. The surface is produced by accelerating the natural weathering process and stabilizing the result. Solanum Steel provides artists, architects, and designers with a range of resonant tones on an enduring surface.

Photograph of the Gulf Islands Residence designed by AA Robins.

Detail of the facade design, Gulf Islands Residence designed by Tony Robins of AA Robins architects.

The Solanum Steel exterior of the Gulf Islands Residence appears bright umber in the afternoon light.

Photo of the interior Solanum Steel application. Light flows through the perforations on metal's surface.

Zahner engineered a CAD layout of the panels on the Gulf Islands Residence.

Fabricating the Weathered Steel Facade

The only way to reach this island is by taking a ferry directly from Vancouver, traveling through the narrow passage separating Mayne Island and Galiano Island. Because traveling to the house is an adventure of itself, the structural modules that make up the house had to be prefabricated, shipped over by ferry, and driven up the site on 23 trucks. Zahner provided the Solanum Steel pre-weathered sheets to local fabricators.

The design has many interior elements that bring the modern edge inside such as skylights framed with red steel beams, giant glass walls, and high windows hidden by the perforated Solanum Steel surface. The high windows are hidden so the rock-shaped perforations can cast light onto the adjacent wall adding a playful pattern to the room throughout the day. This same perforated pattern can be seen with the powder-coated aluminum on the edge of the infinity pool that is equipped with a waterslide.

This residence at Gulf Islands evokes the ebb and flow of its surrounding landscape. To learn more about Zahner’s custom patinas, see the surfaces page of the website, or contact Zahner about developing a custom patina to fit the needs of your project.