L | Zahner

Oakley Headquarters

August 15, 2016/in Exterior Architecture, Interior Architecture Corporate, Flagship, Workplace Los Angeles--California Langdon Wilson, Oakley, One Icon Design Colin Baden L, XL /by cmorris

Oakley Headquarters & Technical Center

The project features a blackened steel interior metalwork throughout, a spun aluminum architectural motif exterior, and a terne-coated stainless steel roof. The custom fabricated metal cladding was created from cold rolled steel plates and cast steel ‘bolt heads’. The Zahner-applied blackened metal finish produced an artistic, aged steel appearance.

Designed by Oakley director of design Colin Baden with Langdon Wilson Architecture, the headquarters and technical center was completed in multiple scopes. The project first began in 1997 and was completed in 1998. Years later the company would come back for additional scope, producing the Oakley reception desk in the same aesthetic.

Related Project

Oakley Fifth Avenue

This wasn't Zahner's first collaboration with Oakley. In the late 1990's Zahner's engineered metal-fabricated systems were used the facade and interiors of the Oakley Headquarters in Foothill Ranch, California.

Oakley Headquarters in Foothill Ranch, California.

Interior and reception desk at Oakley Headquarters in Foothill Ranch, California.

Interior metal at Oakley Headquarters in Foothill Ranch, California.

“

Friend of Ridley Scott, Oakley CEO Jim Jannard wanted to recreate the atmosphere of Blade Runner for his California office … The result is spectacular.

Strategies MagazineNone.

Oakley Headquarters desk and interior metalwork.

Zahner Fabricator assembles the sections of the Oakley HQ Desk.

Oakley Headquarters entrance during construction.

Oakley Headquarter entrance upon completion.

Neiman Marcus

August 15, 2016/in Exterior Architecture, Interior Architecture Retail & Commerce Natick--Massachusetts Elkus Manfredi Charcoal, Gold, Orange, Silver L 2007 /by cmorris

Neiman Marcus Flagship Store by Elkus Manfredi

The Neiman Marcus in Natick, Massachusetts is the store’s Flagship property featuring a billowing facade designed by Elkus Manfredi Architects in Boston. The entire surface of the building is wrapped in a stainless steel curtain, a feature which flows throughout and into the building in the same style.

Elkus Manfredi Architects designed the facade’s undulations with perspective in mind. When travelers drive by, the structure appears animated and kinetic, an effect caused by the way the facade curves in and out. Zahner worked with the architects to design a curving facade panel system that is both aesthetically powerful as well as economically effective.

Related System

Neiman Marcus

Related Surface

Interference Stainless Steel

Light Interference Coatings (LIC) on stainless steel provide a broad range of color which changes in various lights. From a deep blacks to bold bright colors, the light interference process brings a whole spectrum to stainless steel. The fine coating adds an aesthetic layer to the metal without sacrificing the innate high-performance qualities of stainless steel.

The skin is actually three different tones of colored stainless steel. Two of these tones were formed by a electro-chemical process which permanently changes the tone of stainless steel. Zahner has used this process for several other projects, including the Contemporary Jewish Museum which has a dark blue interference coating and a cross-fire brushed pattern. Interference stainless steel was also used on the The EMP Museum, The Meyer Fletcher Residence, and the Royals Crown at Kauffman Stadium.

In addition to providing the exterior scope, Zahner also manufactured interior metalwork for the department store interior entrance. This interior wall uses a similar subtle curvature made in a lightweight ZEPPS framework. This scope included the ceiling area, made in a stainless steel with standard polish.

The exterior scope included various metal details, including the soffit at the Neiman Marcus entrance and the throughout areas underneath the facade’s curtain. Providing these standard details for the facade and other areas is typical of Zahner scope. The company routinely handles interior and exterior standard metalwork on a variety of projects.

Related System

Soffit Systems

Soffit systems engineered and manufactured by Zahner are the result of innovative architects, designers, and artists who challenged the norms of what to expect in the built environment. Working with Zahner to develop a custom metal soffit system begins with your design.

Designing the complex curtain system for the Neiman Marcus facade was made possible through Design Assist. Zahner worked with the architects at Elkus Manfredi to develop a design, mockup, and manufacturing process to efficiently fabricate, deliver, and install the exterior metal facade.

Building a dual-curved facade with pre-fabricated panels.

The building’s 570-foot-long undulating stainless steel façade, in tones of bronze, champagne and silver, “waves in and out and top to bottom almost as if someone was wearing a dress and walking,” said Elkus.

NASCAR Hall of Fame

August 15, 2016/in Exterior Architecture Museum Charlotte--North Carolina Pei Cobb Freed Silver L, XL 2010 /by cmorris

NASCAR Hall of Fame in Charlotte, North Carolina

A twisting stainless steel ribbon races around the perimeter of the NASCAR Hall of Fame in Charlotte, North Carolina. Zahner was brought into the project to build the structural form which wraps its facade. The building opened in May 2010, and it serves as a sprawling museum dedicated to racing and NASCAR history.

The building’s design was lead by architect Pei, Cobb, Freed. The firm envisioned a möbius strip-styled stainless steel roadway racing around the perimeter of the main building. The design of a möbius entails the concept of infinity, indicating a sort of infinite path for racing.

To create the building’s möbius required the design of a unique curvilinear shape. To produce this, Zahner engineers implemented the ZEPPS, the Zahner system for building unique architectural forms. Using ZEPPS enabled the architects to design and manufacture the building’s facade efficiently and within budget. It also enabled simple and straight-forward construction of an otherwise immensely complex shape.

The möbius is clad in Angel Hair stainless steel, a product developed by Zahner to reduce the glare and bright spots while providing a satin finish. Even in bright sunlight, the surface has significantly less glare than mill finishes on stainless steel.

Manufacturing the Unique Facade for NASCAR

The Museum went from design to completion in just over two years. The project’s expedient construction was due to good management by Turner BE&K, as well as a smooth design process.

The design and manufacture of the structural form of the stainless steel was provided by Zahner. Zahner engineers employed a Design Assist method to design the details of the ZEPPS forms.

These ZEPPS forms contain not only the shape and facade, but also electrical, lighting, insulation, and water-proofing. The intelligence of ZEPPS is twofold: you decrease the amount of rigid structural steel which doesn’t like to curve, and you automate aspects of the production of the aluminum forms. In the field, the construction crew receives numbered and pre-assembled parts.

The wall system that makes up the ribbon is constructed from aluminum panels that are approximately 8 foot in width. Wall heights vary with the tallest being in the region of 45 feet. By shipping these forms as preassembled units, the team was able to maximize efficiency in the shop, and maximize efficiency of installing the parts in the field.

“

“Zahner held to our budget, schedule, safety, and quality standards… The ribbon will indeed be the feature remembered by all who visit the NASCAR Hall of Fame. I highly recommend A. Zahner Company for any project which demands the qualities referenced above.”

Tom BarnettConstruction Manager at BE&K Turner Construction.at

A step-by-step process employed by Zahner included the method of splicing plates into specific dimensions and then joined together. Each panel is individually numbered, so construction knows exactly what spliced plate goes between designated panels.

CAD View of the moebius structure Zahner designed compared with the installed view.

Hanging a single NASCAR Hall of Fame ZEPPS Panel.

Detail of the metalwork also provided on the doors for the NASCAR Hall of Fame.

ZEPPS structure that Zahner designed and built for the NASCAR Hall of Fame.

Museum of Science and Industry

August 15, 2016/in Exterior Architecture Museum Tampa--Florida Antoine Predock Architect PC Blue, Silver L 1995 /by cmorris

The Museum of Science and Industry (MOSI) in Florida

Completed in 1995, this spherical theater is the key organizing element of the entire facility. Zahner was involved in the design-engineering, fabrication, and installation of several interior and exterior elements within the complex, including the lush blue reflective dome itself. Antoine Predock, the architect who designed MOSI, began working with Zahner design engineers early in the schematic phase to develop a curvilinear system that would support the project.

MOSI was the first project Zahner produced by Antoine Predock, and the first project by Zahner to include dual curvatures. This marked a turning point in the way that Zahner produces its metal surfaces. Zahner had just completed the Weisman Museum with Frank Gehry, one of the earliest projects with Gehry and Zahner. The demands on the metal surface were many, but none of compared to what the Tampa dome would require.

Aerial imagery of Tampa Museum of Science and Industry.

Detail of the MOSI dual curvature roof panel system during installation.

Manufacturing the complex facade for MOSI

The Museum of Science and Industry in Tampa introduced new hurdles for the performance of sheet metal on curvilinear buildings. The dome of the spherical shape of the dome would require the metal surface to curve in two directions at once, which is the definition of dual curvatures. Similar to a sheet of paper, metal sheets do not want curve in both directions.

To overcome this obstacle, Zahner and Predock developed a triangulated panel system which would allow smooth dual-curving of the metal surface. This project was completed a few years before Zahner would go on to influence the Zahner ZEPPS technology. This system provides both the structure and the surface. However, this project was pre-ZEPPS, and as such, the project was accomplished using a more rudimentary aluminum substructure.

Roof of the MOSI Dome in Tampa — Dual Curvatures.

Detail of the MOSI dual curvature roof panel system.

Detailed drawings of the dual-curving MOSI facade were made.

Detail of the MOSI dual-curvature dome panel system in Tampa, Florida.

The mirror-polish stainless steel used for the project was chosen by the architects to evoke the sky and waters of Tampa Bay, less than twenty miles from the museum. The reflective finish creates unexpected lush colors reflected from both the green grounds surrounding the building, as well as the range of tones seen in the skies.

The mirror surface of the museum creates opportunities for luscious sunset tones across the surface of the metal, as seen above. In this case, the triangular panelization of the metal creates visual interest by dividing up the reflected planes, much like pillowed glass or the oil-canning of metal.

Zahner’s expertise was also required for a few other aspects of the museum, including the perforated drop ceiling systems, the aluminum peepholes in the south elevation, and the museum shop which is clad in a reflective stainless steel surface.

MOCA Cleveland

August 15, 2016/in Exterior Architecture Museum Cleveland--Ohio Fashid Moussavi Architecture, Westlake Reed Leskosky Black, Blue-grey L /by cmorris

The Museum of Contemporary Art in Cleveland

The new Museum of Contemporary Art (MOCA) Cleveland comes from the architects at Farshid Moussavi Architects. The architects designed an elegant prism to house the museum’s collection in a new space that will maximize the 34,000 square foot structure. Zahner was brought on to provide complete facade services for the project, including design assist, engineering, fabrication, and installation of the building envelope & facade of glass and metal.

The design is deceptive in its complexity, appearing at first to be a hexagonal shape. When viewed from above, it becomes clear that the core of the structure is actually 92′ by 92′ cube. This addresses and resolves the common criticism that many of the newer museums with dynamic forms often face — that the space is not actually conducive for the display and viewing of art. This well-thought out museum brings the best of both worlds, with its visually striking design and ample space to display art.

The building’s hexagonal base gives the museum multiple entries, while the building’s square top lends itself to the museum’s rotating collection, allowing the space to be easily divided into flexible temporary spaces. Because the museum has no permanent collection of its own, it was important that the building’s interior lend itself to many different kinds of work.

Museum of Contemporary Art (MOCA) Cleveland.

Museum of Contemporary Art in Cleveland.

Zahner is closely involved with the construction of this shape and surface. Zahner produced a mock-up for the project in June of 2011 pictured below, and will work with the architects to translate the design of this intelligently conceived museum into an efficient and tightly engineered series of components.

TIMELAPSE OF THE MOCKUP FOR MUSEUM OF CONTEMPORARY ART CLEVELAND

FILM © A. ZAHNER COMPANY.

Design Assist for MOCA Cleveland

Zahner provided Design Assist services for the architect. This team of engineers developed the design into a fully defined facade system. The contract entails a design charette, engineering, and a manufactured mockup to test performance details.

This design assist contract enables designers to meet their aesthetic and performance goals, while also working within a prescribed budget. It also puts the owner in control of costs because the entire facade has been defined digitally.

To meet the budget and design constraints required for the project, the team developed a mega-panel; pre-fabricated panels comprised of the finished interior skin, insulation, structure, sheathing, and waterproofing in a single unit.

The Cleveland MOCA’s smart angular design requires a highly engineered and crafted surface. In many ways, the building is as complex to build as some of our more curvilinear projects. The tight corners and edges have acute tolerances, leaving little wiggle room.

During May and June 2011, DAG and Operations teams worked with the architects to produce a mockup. This mockup served as a reference point for the design decisions as the project rolled out into production.

Photograph of the MOCA Cleveland nearing completion.

The mockup was built to simulate a corner-section at the top of the building. The mock-up for MOCA Cleveland was completed in June of 2011, and a few images of the architects’ visit are featured below.

Photograph of the MOCA Cleveland Mockup at Zahner.

Farshid Moussavi speaks with Zahner engineers about the MOCA Cleveland Mockup.

MOCA Cleveland Mockup during the FMA Visit.

Detail of the reflected sky in the MOCA Cleveland Mockup.

The material that was selected for this is a seductive dark mirror-polish stainless. Zahner has used a similar finish on a few projects, including a Libeskind-designed residence in the northeast United States. This metal surface is essentially a dark-tinted mirror, reflecting a darker image of its surroundings with perfect mirror accuracy, and imbuing the imagery of the sky and general surroundings on its dark polished surface. The image immediately above shows a detail of the reflected surface of both the inset glazing and the slightly darker reflective metal surface. The Zahner product that enables the flush glass and metal surfaces is called the Inverted Seam™ Glass System.

The building’s upward design was calculated to minimize distraction from reflected surfaces. The design was also tested using computer-modeled simulations of the sun as it arcs across the sky to prevent unwarranted glare and hot-spots.

This is the first museum by FMA, and its first major structure in the United States. Production is slated to begin late 2011, where the operations team and union artisans will begin the process of in-house fabrication and assembly. The custom-designed parts that result from this process are numbered, categorized, and shipped for rapid installation during the final phase of construction on-site. The $26.3-million project is part of a major redevelopment of Cleveland’s uptown area by Case Western Reserve University and MRN, Ltd. as well as others to revitalize the area. The project is managed by Donley’s in Cleveland, and is scheduled to break ground in late 2011.

McMurtry Building

August 15, 2016/in Exterior Architecture Education Stanford--California Bora Architects, Diller Scofidio + Renfro Brown, Orange L 2015 /by cmorris

McMurtry Building for the Department of Art and Art History

A work of architecture which both matches the surrounding aesthetics and yet stands out as an icon of its own, the McMurtry Building is a unique architectural project in Stanford, California. The structure features Zahner craftsmanship in both its custom patinated zinc facade and the courtyard’s grand stairway.

The McMurtry Building was designed by Diller Scofidio + Renfro whose design team worked with executive designers Boora Architects to bring this 100,000-square-foot project to fruition. The building was named for donors Burt & Deedee McMurtry who contributed over a third of the building’s costs. The campus building brings studio art, design, art history, film, and media studies together under a zinc roof.

Zahner’s scope required a unique warm-toned brown patinated zinc, which would encompass the roof, facades, soffit, and other areas of the building. Zahner developed this preweathered patina on zinc in multiple variations as part of the Design Assist process.

During the development of details, three final ‘color’ options were presented in mockup form. The architect then narrowed the selection down to the finalized stable patina option. The chosen patina has a rich brown hue, interspersed with variegated grey and umber. The tone defines the McMurtry Building.

McMurtry Building in Stanford, California, designed by Diller Scofidio + Renfro.

McMurtry Building interior gathering area for students.

About the McMurtry Building’s Design

The building’s design includes stacking cantilevered forms, broken by a sloping diagonal on both the east and west sides. This balanced criss-crossing of elements divides the various disciplines within its space.

In a speech delivered at the McMurtry Building groundbreaking, principal-in-charge Charles Renfro expounded on the building’s unique design approach. He describes how the two interwoven ‘strands’ influence the building’s form. The strands divide as well as unite the building’s two wings. At one end, classrooms serve as a clean learning space, and at the other, artist studios provide a work area. The strands come together the building’s rooftop communal space, and again the spaces are united at the ground floor library for art and architecture.

The strand of the southern wing is clad in preweathered zinc. Zahner performed the design-engineering and manufacture of the zinc aspects of the McMurtry Building. Zahner also performed the installation of zinc panels and metalwork, working to ensure a high-quality product for the architect and client.

McMurtry Building for the Department of Art and Art History.

Detail of the Zinc panels on-site at the McMurtry Building in California.

Detail of the custom zinc ceiling corner and facade for the McMurtry Building in Stanford, California.

The soffit area is detailed with a preweatehred custom zinc with custom panel-patterns.

Detail of the cantilevered facade with custom-patinated zinc metalwork, on the McMurtry Building in Stanford, California.

Creating a custom roof and facade with Design Assist

Before making the actual facade and roof panels, Zahner was selected to design-engineer the exterior cladding systems. Hiring Zahner through a separate Design Assist contract, the architects were able to solidify the design details before building the actual project.

As part of the Design Assist contract, Zahner also provided multiple mockups for the zinc rain screen. The final mockup was installed just North of the actual McMurtry Building on the University campus. This mockup focused on many of the most difficult and complex aspects of the facade, soffit, and roof. By creating a mockup, the entire project team was able to predict and better develop the final product.

The McMurtry mockup was installed on-site in Stanford, California.

Patina technicians in the Zahner Dallas facility create the custom patina on zinc.

The building's cantilevered form highlights the rooftop area's custom patina on zinc.

Detailed of the corner where the zinc facade meets the zinc soffit.

Custom zinc ceiling soffits and staircase at the McMurtry Building in Stanford, California.

The McMurtry Building's cantilevered forms (zinc panels across the top).

Detail of the custom zinc interior atrium staircase at the McMurtry Building in Stanford, California.

Custom zinc ceiling soffit for the McMurtry Building in Stanford, California.

Detail of the zinc ceiling soffit and recessed lighting.

Detailed metalwork uses Zahner's preweathered custom zinc patina.

West side of the McMurtry Building, detail of the copper-toned patina on zinc.

Detail of the east utility area. The zinc provides an alternative to cor-ten weathering steel.

Cafe on the east side of the McMurtry Building in Stanford, California.

Utility area of the McMurtry Building in Stanford, California.

Detail of the corner edge of the zinc facade and soffit.

Zinc roof with a custom patina, McMurtry Building in California.

The McMurtry project is among several projects featuring Zahner manufacturing at the University campus. Zahner also worked on the WRNS-designed Hoover Garage which is located just a few minutes from the the McMurtry Building.

Liverpool Mexico

August 15, 2016/in Exterior Architecture, Interior Architecture Flagship, Retail & Commerce International, Mexico, Mexico City Rojkind Arquitectos L, XL 2011 /by cmorris

Liverpool Interlomas Flagship Department Store in Mexico City

Liverpool Interlomas Department Store is a commercial mall development designed by Rojkind Arquitectos with a Zahner-engineered and fabricated facade system. The new Liverpool Flagship Store is part of the Paseo Interlomas Mall located in the Interlomas neighborhood of Huixquilucan a suburb of Mexico City.

Zahner was selected by Rojkind Arquitectos to design the Liverpool Interlomas Facade because of Zahner’s proven ability to design and produce complex curvilinear forms. The process was efficient, on-time, and under budget, which is a result of the BIM-informed digital manufacturing process.

“

Even though we had never collaborated with them, Zahner’s credentials and experience clearly indicated that they were the ideal candidate for this project.

The design and fabrication process we went through has been one of the most rewarding collaborations we have had in recent years.

Gerardo Salinas, AIAPartner at.atcategory

Liverpool Interlomas in Mexico City, designed by Rojkind Arquitectos.

DESIGNING THE LIVERPOOL INTERLOMAS FACADE

The architecture firm Rojkind Arquitectos won the competition to design the flagship store for Liverpool in Mexico City. Designed and built in just over a year’s time, the project’s fast-paced process was made possible by digital construction processes and having all contractors and fabricators on-board with the Building Information Model (BIM).

In early 2011, Architect Michel Rojkind and his design team met at the Zahner Headquarters in Kansas City. There they worked to define the details with the Liverpool clients, the installation contractor, the structural engineer, the lighting consultant, and Zahner’s own Design Assist Group. The teams worked together to design-engineer an integrated model, and then agreed on a section of that model to be built as a mockup.

The flagship store was produced to rebrand the chain with a contemporary image for its Mexico City shoppers, in the same way that other flagship stores such as the Neiman Marcus in Natick Massachusetts re-established their contemporary presence using architectural forms.

Related Project

Neiman Marcus

Elkus Manfredi Architects designed the facade's undulations with perspective in mind. When travelers drive by, the structure appears animated and kinetic, an effect caused by the way the facade curves in and out. Zahner worked with the architects to design a curving facade panel system that is both aesthetically powerful as well as economically effective.

Rojkind and the Design Team meet at Zahner.

Exploded details of the Liverpool Interlomas ZEPPS Integration.

Liverpool Interlomas full section and skin details.

Detail of the mockup for Liverpool Mexico

Within a matter of weeks, a fully-functional mockup was produced and installed on the Zahner mock-up tower, pictured above. The mockup is a crucial stage of the design process, revealing issues to work out in the final iteration, and helping Zahner engineers and fabricators foresee the more difficult aspects of an upcoming project.

The mockup also assisted other contractors on the job. The installer in Mexico City was able to use the mockup to gain an understanding of how best to assemble and install the final components. Zahner worked with the entire design and ownership team to optimize the fabrication and shipping sequences for efficiency so as to meet the demands of the aggressive construction schedule.

Liverpool Mockup on the Zahner Mockup Tower.

Zahner artisans fabricate the Liverpool ZEPPS Components.

This facade functioned as a design-build project, defined by the Design Assist Group at Zahner. This means that Zahner owned the design of the anchoring and worked with the structural engineer on an integrated design. Using the Design Assist Group also means that from the very onset of the project’s planning stages, a team of intelligent designers and engineers at Zahner were defining the details which would ensure a smooth production and installation process.

After producing the mockup in January 2011, the team made subtle revisions to the project’s 3D model. The Liverpool project then quickly went to operations and fabrication. Code-named Project 7, The Liverpool Project was a fast-paced design, build, and supervised install. In less than a year the project went from drawings and renderings to completion, in November of 2011.

Building with ZEPPS

The Design Assist Group at Zahner used the ZEPPS Process to engineer and produce the massive panels which attach to the building’s structure and provide the uniform surface for the Angel Hair Stainless steel skinned surface.

The ZEPPS Assemblies were fabricated and assembled as complete panels in the Zahner Shop in Kansas City, where they were shipped on trucks to the job site in Mexico City. Building the exterior facade with ZEPPS drastically reduces the construction time because the panels simply bolt to existing connections on the steel structure.

Liverpool Installation and Construction.

Installers meet at the Liverpool Interlomas.

Liverpool Flagship Store nears completion.

The project features a diffused Angel Hair stainless steel material for its exterior an interior cladding. In select areas, the project also features Zahner’s GB-60 Process for bead-blasting stainless steel, and a number of bumped and embossed surfaces can be seen throughout both the interior and exterior surfaces.

Interior metalwork for the Interlomas Store.

Leong Leong Facade

August 15, 2016/in Exterior Architecture Parking Structure Miami--Florida Leong Leong, TimHaahs Gold L 2015 /by cmorris

City View Garage, Miami Design District

Part of a sweeping development of the Buena Vista neighborhood in Miami envisioned by Craig Robins of Dacra, the Western facade for the City View Garage was designed by Leong Leong for Miami Design District, conceived by office director Christopher Leong.

The Miami City View Garage is a parking structure which brought together three unique facades all under one roof. Working with Brad Giresi and Vernon Jones of Tim Haas Architects + Engineers, the three facade teams are: Leong Leong (featured here), artist John Baldessari, and IwamotoScott Architects.

The teams met with Zahner and developed architectural models and mockups before moving into production. Each facade had its own design challenges, which is where Zahner’s engineering and fabrication team played a technical role.

Leong Leong facade for the Miami City View Garage.

“

A surface that simultaneously radiates and dissolves.

Chris LeongFounding Partner at Leong Leong

From inside the garage, the wave-like shapes of the openings create a patterned view of the city. The openings in the facade maintain natural light and ventilation in the parking structure. The pattern of openings transforms this functional requirement into an iconic urban object.

City View Garage in Miami’s Design District Features 3 Iconic Facades by Zahner

Zahner was brought on board by the lead architect, Tim Haas, to assist in the design engineering, fabrication, and installation of all three distinct facades on the City View Garage. We worked closely with the featured designers - Leong Leong, IwamotoScott Architecture, and renowned artist John Baldessari - to capture the essence of each unique design in a way that was both functional and impactful.

The prominent location of the City View Garage on the periphery of the Design District neighborhood and its adjacency to the I-195 freeway marks the building as a prominent landmark. From the freeway, the western façade appears as a shimmering mirage. At street level, folded fins generate textures that echo the forms of surrounding palms.

Leong Leong facade for the Miami City View Garage.

Developing the Design with architects at Leong Leong

Zahner worked with Leong Leong from the early stages of the project, making visits to their New York City office, as well as providing a Design Assist phase to properly detail the facade system. The process yielded multiple mockups, including a full-scale elevated mockup at the Kansas City facility.

Related System

Louvered ZIRA™

Louvered ZIRA is a versatile system to create unique perforated louvered panel systems.

The surface is composed of curvilinear shapes, punched and bent out of gold-colored, titanium-coated stainless steel. From a distance, they produce a texture that mimics the shimmering patterns of light on the surface of water. The variegated pattern absorbs the qualities of the environment and disrupts the legibility of the form.

From left: Lisa Iwamoto, Chris Leong, Brad Giresi, Bill Zahner, look at material samples in the Zahner library.

First mockup for the Leong Leong facade at Miami City View Garage.

The design team views the mockup for Miami City View Garage for the first time.

Photo of installers hanging wrapped panels for the Leong Leong facade

Leong Leong facade installed for the Miami City View Garage.

Leong Leong facade for the Miami City View Garage.

Kowloon Station in Hong Kong

Kowloon Station is a rail transit station on the Tung Chung Line and the Airport Express of Hong Kong’s MTR. The station provides in-town check-in service for passengers departing from the Hong Kong International Airport, with access to shuttle, bus, train, and other forms of transit.

This station in the Kowloon development in Hong Kong was designed by Farrells (TPP Farrells). The project included a masterplan for the surrounding Union Square, one of the largest air-rights developments in the world. This development included the tallest tower in Hong Kong, the International Commerce Center.

Zahner was brought into the project to provide above-ground exterior metalwork, as well as below-grade metalwork for the station’s interior. This scope includes a Zahner-manufactured aluminum facade, with aluminum and stainless steel interior metalwork. The station was completed in 1998.